Download 1999-2002 Mercury 30, 40 HP 4-Stroke Repair Manual


This downloadable repair manual covers service and repair information for 1999 thru 2002 Mercury 30 and 40 horsepower 3-cylinder FourStroke outboard engines with starting with model year 1999 and Above and starting serial number 0G760300 and Above.

This digitally transmitted electronic book looks identical to a paper manual you’d buy at your local parts store. No special software is needed to download the manual. You can save the manual to your computer, tablet or smartphone forever.

Download this factory repair manual instantly. This digitally delivered manual covers every aspect of maintenance, troubleshooting and repair. It is the same manual dealership mechanics use to fix your machine.

This electronic manual contains step-by-step repair procedures, diagrams, illustrations and complete component specifications to help you complete the repair work successfully.



Chapters Covered in Manual


Section 1 – Important Information

A – Specifications
B – Maintenance
C – General Information
D – Outboard Motor Installation

Section 2 – Electrical

A – Ignition
B – Charging & Starting System
C – Timing,Synchronizing & Adjusting
D – Wiring Diagrams

Section 3 – Fuel System

A – Fuel Pump
B – Carburetor
C – Emissions

Section 4 – Powerhead

A – Cylinder Head
B – Cylinder Block/Crankcase
C – Lubrication

Section 5 – Mid-Section

A – Clamp/Swivel Bracket & Drive Shaft Housing
B – Power Trim
C – Manual Tilt Assist

Section 6 – Gear Housing

A – Non-Bigfoot Gear Housing
B – Bigfoot Gear Housing

Section 7 – Attachments/Control Linkage

A – Throttle/Shift Linkage
B – Tiller Handle

Section 8 – Manual Starter

Section 9 – Color Diagrams


1999 2000 2001 2002



File Size

20.7 mG

File Type



Mercury 30hp, 40hp, 4-stroke, 3-cylinder.


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